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SST-Litz Wire
SST-Litz Wire is a specialized high-frequency conductor composed of multiple individually insulated copper strands that are twisted or woven together in a carefully engineered pattern.
Specifications
Name Litz Wire
Conductor Copper
Single wire dimension 0.01~1.00mm
Numbers of strands 5 ~ 10000 (odd or even optional)
Insulation material Polyamide, Polyester, Polyurethane, etc.
Standard According to customer's requirement
Packing Plywood spool or according to customer's requirement
Application SST transformer, RF transformers, RF transceivers, Sensors, Ballasts, etc.
How Does SST-Litz Wire Work?
At low frequencies, electric current flows almost uniformly through a conductor. However, as frequency increases, current naturally moves toward the outer surface of the conductor.

This phenomenon is known as the skin effect.

When multiple conductors are placed close together, their magnetic fields also influence one another, causing the current distribution to become even less uniform. This is called the proximity effect.

Both effects increase AC resistance, generate additional heat, and reduce overall system efficiency.

SST-Litz Wire solves these problems by dividing one large conductor into hundreds or even thousands of insulated fine strands. Since each strand continuously changes position within the bundle, every strand experiences nearly identical magnetic conditions, allowing current to distribute evenly throughout the conductor.

The result is significantly lower AC losses compared with conventional solid or standard stranded conductors.
Key Features of SST-Litz Wire
SST-Litz Wire offers several performance advantages that make it ideal for high-frequency electrical equipment.

Individually Insulated Strands

Each copper strand is coated with a thin insulation layer that prevents circulating eddy currents between strands.

Optimized Strand Transposition

The strands are woven according to precise patterns so every conductor occupies different positions throughout the cable, improving current balance.

Low AC Resistance

By minimizing skin and proximity effects, SST-Litz Wire greatly reduces AC resistance at medium and high frequencies.

Excellent Flexibility

Despite containing hundreds of strands, the finished conductor remains flexible and easy to wind around transformer cores or motor stators.

Improved Thermal Performance

Lower electrical losses translate into reduced operating temperatures and longer equipment life.
Typical Applications

SST-Litz Wire is widely used in high-frequency electronic and electrical equipment.

Common applications include:

  • High-frequency transformers
  • Power inductors
  • Wireless charging coils
  • Electric vehicle onboard chargers
  • DC-DC converters
  • Resonant converters
  • Induction heating systems
  • Medical electronic equipment
  • RF power supplies
  • Audio transformers
  • Aerospace electronics
  • Renewable energy inverters
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