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Polyester or polyesterimide class 180 enamelled round copper wire overcoated with polyamide
Dimension: 0.25-5mm
Standard: IEC, NEMA, GB, JIS
UL number:E345303
Thermal class(℃): 180
Introduction
Enameled round copper wire
This part of IEC 60317 specifies the requirements of enamelled round copper winding wire of class 180 with a dual coating. The underlying coating is based on ployester or polyesterimide resin, which may be modified providing it retains the chemical identity of the original resin and meets all specified with requirements. the superimposed coating is based on polyamide resin.
Product Features

Electrical Resistance

The electrical resistance of an enamelled round copper wire overcoated with polyamide, specifically polyester or polyesterimide enamelled wire with a polyamide overcoat (Class 180), depends on various factors such as the wire gauge (thickness), length, temperature, and the specific resistivity of the materials used.

Polyester and polyesterimide enamelled wires are commonly used as electrical conductors due to their excellent electrical properties and thermal stability. The polyamide overcoat provides additional protection and insulation.

To calculate the electrical resistance of the wire, you can use the following formula:

Resistance (R) = (ρ × L) / A

Where:

  • ρ (rho) is the resistivity of the wire material (Ω·m).
  • L is the length of the wire (m).
  • A is the cross-sectional area of the wire (m²).

The resistivity (ρ) of copper is approximately 1.68 × 10⁻⁸ Ω·m at room temperature.

Class 180 indicates the thermal class rating of the wire, meaning it is designed to withstand temperatures up to 180°C. However, the actual electrical resistance varies with temperature because of the temperature coefficient of resistance (TCR) of copper.

Elongation

The elongation of the wire depends on factors such as conductor diameter, material properties, and the manufacturing process. For enamelled wires, elongation is generally a secondary characteristic, as electrical insulation performance is the primary design consideration.

Springiness

Springiness, also referred to as elasticity or resilience, describes the wire's ability to recover its original shape after bending or stretching.

It is influenced by the wire size, conductor material, and production process. For magnet wire, electrical insulation performance is generally more critical than mechanical elasticity.

Flexibility and Adherence

See Clause 8 of IEC 60317-0-1, where the constant K = 110 mm is used for calculating the number of revolutions required for the peel test.

Heat Shock

The minimum heat shock temperature shall be 200°C.

Cut-through

No failure shall occur within 2 minutes at 265°C.

Resistance To Abrasion

The abrasion resistance can vary depending on the thickness and quality of the polyamide overcoat, as well as the specific manufacturing processes employed.

Nominal conductor diameters range from 0.25 mm up to and including 2.50 mm.

Resistance To Abrasion
Product Application
Power Transformer, Traction Motor &Transformer (Generator, Electromotor) and windings for all kinds of electric appliance
Application
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