Amide-Imide Overcoated Polyester-Imide Flat Rectangular Copper Wire 2.5mm(W) x 0.8mm(T)

Type	Thermal Class 200, Grade-2
Specification	IEC 60317-29 / MW36C
Base coat	Polyester or Polyester-imide
Over coat	Polyamide-imide
Rectangular Size of Conductor (Bare)	width: 2.5±0.03mm * thickness 0.8±0.0.30mm
Minimum increase of insulation	0.12mm Min
BDV test	2.0KV Min.(tested in ball bath)
Softening temperature(℃)	＞340℃
Elongation	＞30%
Adhesion	Good
Break Point(℃)	160-180℃ for polyester ＞185℃ for polyester-imide 14
lumps	＜ 11 samll lumps per 100 meters and or ＜ 7 big lumps per 100 meters
HVC Decector setting	Max 10 Faults for 30 meters
Application	Critical high voltage transformer for Medical application
Visual requirement	Uniform insulation coating

Note: 
1. *Indicates to be referred to supplier test report.
2. Part should comply RoHS 3(EU 2015/863).
3. The wire must meet the entire standards requirements all parts referred
4. Part should be UL approved
5. Part should be free from any type of damages. No Coating peel off

Lump definition:
A Lump is a roughness on the wire. The roughness can be inwards into the wire or outwards on top of the wire.
A small lump is considered to be below 0,3 millimeter in size and a big lump over equal 0,3 millimeter in size.

Gereral tolerance for unspecified dimension (DIN ISO 2768-1)

Tolerance-class	M(medium)
0.5 to 3	±0.1
above 3 to 6	±0.1
above 6 to 30	±0.2
above 30 to 120	±0.3
above 120 to 400	±0.5
above 400 to 1000	±0.8
above 2000 to 4000	±1.2
above 2000 to 4000	±2

The below mentioned properties to be tested for every batch & share the report.
 

Main characteristics	Test method	Acceptance criteria
Thermal properties
Heat shock	IEC 60851 - 6.3	≥ 220℃， 6*t
Electrical properties
Conductor resistance	IEC 60851 - 5.3	0.01724Ωmm2/m
Conductivity	1/R	＞58m/(Ωmm2)
Breakdown voltage	IEC 60851 - 5.4	2.0 kV
Electrical properties
Elongation	IEC 60851 - 3.3	≥30%
Springback	IEC 60851 - 3.4	≤ 5°
Flexibility
Bending edgewise	IEC 60851 - 3.5	4 x width
Bending flatwise		4 x thickness
Adherence
Cut and Stretch	IEC 60851 - 3.5	15% stretch, Loss of adhesion ＜ 1* width